Kurt J. Foster

Webpage Status: Updated June 2025

About

Hello and welcome! Here you will find my detailed work history and some projects I am working on.

Although my webpage has a lot of information, you should be able to scan the site rather quickly if need be.

I prefer to add details so it's a complete showcase of my skills/abilities, as well for anyone who wishes to use my documentation as a guide for their own projects.

Electrical and Mechanical Projects

Binocular Picture

Large Binoscope

Currently in the early design phase, testing scaled down model to verify the optical system is feasible.

Dosing Machine Picture

Automatic Dosing Unit

Designing, building, and testing a UL-compliant device for automated gravity-fed dosing, possible application within hydroponics.

Bearing Supply Machine Picture

Bearing Supply, Sorting, and Placement Machine

Places bearings into a housing on a conveyor line. It requires 5 DCVs, 5 pneumatic cylinders, and 12 sensors for operation.

Bearing Supply Machine Picture

Automated Parts Transfer System

Involves signal transmission between two Arduino's and a PLC while utilizing a pair of dual-axis wafer handling machines.

Truss Telescope CAD Picture

Truss-style Newtonian Telescope

A small hobby of mine is optics, and this was a one-off project I started a while ago, lots of fun!

Mountain Bike Picture

Aluminum Mountain Bike Frame

I built a custom TIG welded 6061 aluminum bike frame.

Detailed Work History

Packaging Maintenance Technician

Ninkasi Brewing/Great Frontier Holdings

October 2024 - December 2024 · 3 months · Eugene, OR

• Performed equipment adjustments and enhancements as required by production demands
• Ensured the Packaging Team understands and adheres to the preventive maintenance program
• Followed preventative maintenance program, making improvements/updates as needed
• Performed preventative maintenance and trouble-shoot mechanical issues as they arise
• Reported to Facilities Manager to coordinate additional maintenance, as necessary
• Maintained SOPs to meet changing machine specifications, training needs, and an evolving business
• Performed all tasks in an efficient, safe, and productive manner

Equipment Maintenance Technician

Tesla, Inc.

April 2024 - June 2024 · 3 months · Sparks, NV

Responsible for repairing manufacturing equipment in Powertrain Manufacturing.

Applied technical skills to install, maintain and repair high speed high volume mechanical and electrical systems, factory automation and robotics.

• Troubleshot and maintained 70+ large Fanuc industrial welding robots for the battery enclosure line for the Tesla vehicles
• First responding problem-solver managing machine breakdowns and full recovery
• Diagnosing machine faults and laying out plan to execute repair or escalation procedure
• Electrical systems ranging from 24VDC to 480VAC 3-phase
• Repaired automated machinery, requiring full knowledge of the functional operation
• Communicated with supervisors and management for fast repair execution
• Talked with production associates on production ergonomics and improving machine output

Work history:

Apr—Jun 2021 • 3 mos.
Model 3/Y Battery Pack, Enclosure Weld

Repair and Maintenance Technician

HP, Inc. contracted with Kforce, Inc.

August 2023 - December 2023 · 5 months · Corvallis, OR

Repairing industrial automated systems.

• Editing and troubleshooting PLC ladder logic and command language programs
• Determining root cause analysis of circuitry, control panels, and mechanical systems
• Following through with timely repairs, updates, and documentation of issues resolved
• First responding troubleshooter diagnosing a wide variety of electromechanical issues
• Participating in the development of maintenance and operational documentation of equipment
• Evaluating spare part needs and use available systems to warehouse and track inventory/availability
• Interpreting mechanical drawings, schematics, printouts, specifications, and test procedures
• Ensuring measuring/diagnosing instruments are calibrated and verified on a regular basis
• Working with my fellow Technicians and Engineers on resolving issues by communicating effectively and ultimately managing our tasks for efficent completion

Automation Systems Technician

Automated Hydroponic Technologies, ABN

March 2021 - July 2023 · 2 years 5 months · Corvallis, OR

Gravity-fed nutrient dosing for hydroponics.

Utilized my automation experience to design, build, and test a UL-compliant consumer appliance that combines microcontrollers and industrial automation technology into a prototype product that could ideally sustain a hydroponics farming operation for years without major repairs required.

Responsibilities:

• Testing components at an individual level, keeping track of performance measured
• Translating custom CAD to real world results, and constant iteration through the issues
• Taking the relevant safety precautions with machine start up, shut down, and troubleshooting
• Continuous improvement of design, as it progresses from test bed to prototype
• Updating ladder logic to fit individual component testing, and associated wiring changes
• Creating accurate analysis of data recorded, in order to optimize machine output in performance

Direct-tasks:

• Adhering to UL standards of electrical design practices in prototype construction
• Created electrical, fluid, and mechanical drawings for assembly of fixtures & prototypes
• Used a variety of hand tools for assembly and construction of electro-mechanical systems
• Developed CAD and 2D engineering drawings for component fabrication and assembly
• Used continuous improvement for design to lower cost, increase quality of automated devices
• Programmed and wired PLC and microcontroller devices for real-time process control
• Used a variety of hand tools: WAGO Variocrimp, self-adjusting wire stripper, heat-guns, tap & die sets, metal jig saws, and other common shop tools
• Electrical wiring involving 3.3VDC to 120VAC for powering pumps, valves, and associated electrical equipment, all organized to be functional, safe & user friendly

Equipment Maintenance Technician

Tesla, Inc.

October 2020 - February 2021 · 5 months · Sparks, NV

Responsible for repairing manufacturing equipment in Powertrain Manufacturing.

Applied technical skills to install, maintain and repair high speed high volume mechanical and electrical systems, factory automation and robotics.

• First responding problem-solver managing machine breakdowns and full recovery
• Diagnosing machine faults and laying out plan to execute repair or escalation procedure
• Electrical systems ranging from 24VDC to 480VAC 3-phase
• Repaired automated machinery, requiring full knowledge of the functional operation
• Communicated with supervisors and managment for fast repair execution
• Talked with production associates on production ergonomics and improving machine output

Work history:

Jan—Feb 2021 • 2 mos.
Model 3 Drive Unit, Final Assembly

Oct—Dec 2020 • 3 mos.
Model 3 Drive Unit, Test Line & Raven Line

Automation Systems Technician

Automated Hydroponic Technologies, ABN

August 2019 - September 2020 · 1 year 2 months · Corvallis, OR

Utilized automation for the advancement of easy to use and energy efficient farms.

First goal was getting product fit from prototypes of automated nutrient dosing systems.

• Adhering to UL standards of electrical design practices in prototype construction
• Created electrical, fluid, and mechanical drawings for assembly of fixtures & prototypes
• Used a variety of hand tools for assembly and construction of electro-mechanical systems
• Developed CAD and 2D engineering drawings for component fabrication and assembly
• Used continuous improvement for design to lower cost, increase quality of automated devices
• Programmed and wired PLC and microcontroller devices for real-time process control
• Used a variety of hand tools: WAGO Variocrimp, self-adjusting wire stripper, heat-guns, tap & die sets, metal jig saws, and other common shop tools
• Electrical wiring involving 12VDC to 120VAC for powering pumps, valves, and associated electrical equipment, all organized to be functional, safe & user friendly

Equipment Maintenance Technician

Tesla, Inc.

June 2018 - July 2019 · 1 year 2 months · Sparks, NV

Troubleshot & maintained machinery for a fast production ramp.

Worked within Powertrain Manufacturing, from batteries to drive units.

• Diagnosed equipment failures and suggested improvements to process engineering
• Saved 500+ DUs from fallout in q2 2019 ($1mm+ savings according to Sr. Process Engineer)
• Repaired automated machinery, requiring full knowledge of the functional operation
• Mentored production associates on equipment updates and safe throughput
• Replaced required mechanical and electrical components of production equipment
• Acted with the first intent being on creating a safe working environment for everyone

Work history:

Jan—Jul 2019 • 7 mos.
Model 3 Drive Unit, Test Line

Sep—Dec 2018 • 4 mos.
Model 3 Drive Unit, Final Assembly

Jun—Aug 2018 • 3 mos.
Model 3 Battery Module, C3A

Automation Technician Intern

Andrews Cooper, Inc.

March 2018 - May 2018 · 3 months · Corvallis, OR

Built custom manufacturing equipment.

Assembled and tested equipment for the Daimler electric truck, and assembled test cells for the optical alignment of the Steam VR headset.

• Kept high-level attention to detail when fabricating/assembling complex robotic machinery
• Drilled, tapped, fastened components for industrial electrical panels and pneumatic panels
• Wired control panels using electrical diagrams, red-lined issues and reported to engineering
• Stripped, crimped, assembled, MIL-Spec multi-pin connectors (up to 56-pin)
• Followed work procedures associated with procurement for timely machine assembly

Education

Associate of Applied Science,
Industrial Automation Technology

[Linn-Benton Community College] 2016 to 2018

Accreditation: Northwest Commission on Colleges and Universities

Learned the fundamentals of:
  • Electro-mechanical assembly and testing
  • Programmable Logic Controllers
  • Industrial maintenance
  • Electrical troubleshooting
  • Hydraulic/pneumatic assembly and testing
  • Process-control/instrumentation
Engineering Electives:
  • Computer Science Orientation
  • Microcontrollers in Research and Design
  • Engineering Orientation
  • Preparatory Chemistry
  • Introduction to AutoCAD